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Manufacturing and Service

Dawson Associates
Safety and Health Procedure 0.1

Subject: Table of Contents
Revised: July 1, 2003
Facility Coordinator: L. H. Dawson

Summary: These safety and health procedures include the following documents that are intended for the education and guidance of personnel in manufacturing and service operations. It is the intent of management that all these procedures be understood and followed with the objective being an injury-free workplace.

  • 0.0 Introductory Material
    0.1 Table of Contents
    0.2 About This Manual
    0.3 Index
  • 1.0 Safety Process and Administration
    1.1 Responsibilities for Safety and Health
    1.2 Loss Control Policy
    Appendix 1 - Loss Control Vision, Intent, Requirements and Expectations
    1.3 Safety and Health Training Requirements
    Appendix 1 - Training Requirements for General Industry
    Appendix 2 - Safety and Health Training Record
    1.4 About OSHA
    1.5 Managing the Safety and Health Process
    Appendix 1 - OSHA Guidelines and Attributes of Excellence
    1.6 Incident Reporting and Investigation
    Appendix 1 - Loss Incident Report
    1.7 Safety and Health Recordkeeping
    1.8 Job Safety Analysis
    Appendix 1 - Job Safety Analysis Form
    1.9 Change Analysis
    1.10 Workers' Compensation and Return-to-Work Program
    1.11 Managing Contractor Safety
    1.12 Audits and Inspections
    Appendix 1 - Safety and Health Inspection Report
  • 2.0 Chemicals and Hazardous Materials
    2.1 Chemical Hazard Communication
    Appendix 1 - Understanding Material Safety Data Sheets (MSDS)
    EZFacts 234 - Glossary of Chemical Terms
    EZFacts 150 - The Hazard Communication (Right-to-Know) Standard, 29CFR1910.1200
    EZFacts 200 - Labeling for Hazard Communication
    EZFacts 181 - Chemical Compatibility Concerns in Storage
    2.2 Controlling Exposure to Bloodborne Pathogens (Awareness Level)
    2.3 Process Safety Management (in development)
  • 3.0 Emergency Planning and Fire Protection
    3.1 Emergency Action Plan
    Appendix 1 - Model Emergency Action Plan with Emergency Forms
    3.2 Hot Work Operations
    Appendix 1 - Hot Work Permit
    Appendix 2 - Hot Work Permit for Designated Area
    EZ Facts 109 - Welding Safety
    EZ Facts 136 - Gas Cylinder Storage and Handling
    3.3 Fire Prevention Plan
    3.4 Dealing with Medical Emergencies
    EZFacts 208 - First Aid 29 CFR 1910.151 and Summary Z308.1-1998
    EZFacts 207 - Introduction to First Aid
    EZFacts 120 - Emergency Eye/Face Wash/Shower Requirements
    EZFacts 129 - Eyewashes & Showers - Proper Testing and Maintenance
  • 4.0 General Safety
    4.1 Tool Safety
    Appendix 1 - Hand and Power Tools, OSHA 3080
    4.2 Motor Vehicle Safety
    4.4 Office Safety
    Appendix 1 - Office Safety (CDC)
    4.6 Fall Protection
    4.7 Ergonomics
    4.8 Dealing with Shiftwork
  • 5.0 Machinery and Machine Guarding
    5.1 Mechanical Power Press Safety
    5.2 Machine Guarding
  • 6.0 Maintenance Programs
    6.1 Control of Hazardous Energy (Lockout/Tagout)
    Appendix 1 - Machine-Specific Lockout/Tagout Procedure Format
    Appendix 2 - Lockout/Tagout Authorized Employees
    Appendix 3 - Lockout/Tagout Periodic Inspection Form
    6.2 Ladder Safety
    6.3 OSHA Construction Requirements
    Appendix 1 - Construction Industry Digest
    6.4 Electrical Safety (in development)
    6.7 Confined Space Entry
    Appendix 1 - Confined Space Entry Permit
    Appendix 2 - Confined Space Assessment
    Appendix 3 - Confined Space Inventory
  • 7.0 Materials Handling
    7.1 Powered Industrial Truck Operations
    Appendix 1 - Powered Industrial Truck Inspection Checklists
    Appendix 2 - Powered Industrial Truck Operator Performance Test
    Appendix 3 - Summary Powered Industrial Truck Training Program
    7.2 Crane, Hoist and Sling Safety
    7.3 Materials Handling and Storage
    Appendix 1 - Materials Handling and Storage, OSHA 2236
    7.4 Pallet, Box and Crate Safety
    7.5 Bailer and Compactor Safety
  • 8.0 Personal Protective Equipment
    8.1 Personal Protective Equipment
    Appendix 1 - Personal Protective Equipment Hazard Assessment and Certification
    OSHA Fact Sheet 92-08
    OSHA Fact Sheet 93-03
    Appendix 3 - PPE Training Certification
    8.2 Hearing Conservation Program
    OSHA 3074 - Hearing Conservation
    8.3 Respiratory Protection Program (in development)

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